Mattress production and Europe's only foam recycling facility, connected in one system

Ikano Industry produces mattresses for IKEA, manufacturing more than 200 different types across facilities in Poland, Germany, France, and Asia. Its Polish operations, based in Rogozno and Krajenka, cover the complete production process, from polyurethane foam production and cutting patterns to sewing covers and delivering finished goods to IKEA's network of stores. Founded in 1992, Ikano Industry employs around 1,000 people in Poland and is the only factory in Europe with chemical recycling facilities for flexible polyurethane foam, reusing the resulting raw material in its own production process.

Rolls of material on an industrial textile machine

The catalyst for change

Ikano Industry uses a number of internally developed, bespoke applications to support different parts of its business. The company needed a new system that could integrate with these existing programs, with room for customization, speed, and efficiency.

A close-up of hands sewing fabric on an industrial sewing machineA worker sewing fabric on an industrial sewing machine

The solution

Ikano Industry implemented SAP Business One with CompuTec ProcessForce, directly with CompuTec.

  • SAP Business One is the ERP platform behind Ikano Industry's operations.
  • CompuTec ProcessForce supports Ikano Industry's multi-stage mattress manufacturing process, from polyurethane foam production through cutting and sewing to finished goods.
We use a number of internally-developed, bespoke applications that support various aspects of our business. We needed a system that would be open to co-existing with those programs. SAP Business One turned out to be just what we were looking for.
Maciej Galinski, Software Development Manager, Ikano Industry
A finished mattress and pillows

The results

With SAP Business One and CompuTec ProcessForce connected, Ikano Industry has accurate data reporting and strong data security, particularly for financial data in the finance and accounting side of the business.

Key outcomes:

  • Accurate, reliable data reporting across the business
  • Strong data security, particularly for financial data in finance and accounting
  • Integration with Ikano Industry's existing bespoke applications
  • Room for customization as the business grows
  • Speed and efficiency across operations