CompuTec ProcessForce

Enriching SAP Business One for Advanced Manufacturing

 

A solution intended specifically for advanced manufacturing, CompuTec ProcessForce stormed onto the SAP Business One add-on market in 2010 and is now used in over 400 SMEs worldwide and counting. Building on SAP Business One’s powerful capabilities for key business functions CompuTec ProcessForce focuses on the areas that matter most to advanced manufacturers. Integrated seamlessly into SAP Business One it adds scores of functionalities for inventory management, product data, production process management, quality control and complaint management as well as enhancing SAP Business One’s existing features in cost accounting, reporting and workflow management and more.

 

  • Supply chain data management
  • Expanded product information
  • Plan and analyze the entire production process
  • Manage even the most complex recipes and the most precise processes

 

  • Complete audit trail
  • Comprehensive analytics and forecasting tools
  • Plan your enterprise’s growth
  • Optimise operations and increase customer satisfaction

Key Benefits

Fully integrate SAP Business One with production

CompuTec ProcessForce is fully-integrated into SAP Business One. That means, while other systems operate outside SAP Business One, merely utilizing SAP Business One's data, CompuTec ProcessForce works from within the SAP Business One interface as if it were an internal part of the software. In fact, from a user's perspective, they will be completely unaware that there is more than one solution at work.

Effectively plan and analyse the production process

When you implement CompuTec ProcessForce in your company every single item and process on your production line becomes fully traceable and auditable. Data about every activity in your company will be available to you in the form of user-friendly, customizable graphs and charts which are generated in real-time and the detailed costing functionalities will tell you exactly where you are financially at any given point in time. All this will give you the power to tighten up your ship, make life easier for your staff and control risk better than ever before.

Expanded product information

Computec ProcessForce enables each item to be assigned a wide-range of information at all stages in its lifecycle. Some examples of this include product characteristics, revisions (variant recipes and formulas), and product categorizations (e.g. toxicity). This level of transparency makes for better planning and quality control and reduces the risk of human error.

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    Functionalities

    Bill of Materials & Routings
    • Product Data Management
    • Multi-level Bill of Materials with Revision Control
    • Phantom and multi-level product structures
    • Yield management
    • Formulas
    • Co-product, by-product, WIP items and scrap management
    • Mass Bill of Material update tool
    • Routings, Operations, Resources, with queue, setup and run times
    Product Costing
    • Customizable in-depth multi-level costing
    • Fixed and variable overhead costs and management
    • Manage multiple cost categories for “what if” simulations and analysis
    • Variety of cost allocation methods
    • Production costing analysis – planned vs. actual
    Planning & Scheduling
    • Enhanced MRP engine - internal & cumulative lead times, revision, expiry date & batch status, forecast consumption methods, multi-level pegging
    • Drag & drop planning board
    • Forward & backwards scheduling
    • Alternative resource heuristics
    • Bottleneck-based scheduling
    • Visual multi-level pegging
    Traceability
    • Batch and Serial Number Management
    • Serialized Batches
    • Forwards & backwards traceability & analytics
    • Batch consumption control: FIFO, FEFO, FMFO
    • Expiry date control and shelf-life management
    • Recall and audit reports
    • Transaction and document traceability
    Production Execution
    • Order dependent recipes and routings
    • Manufacturing Order WIP visualisation
    • Manufacturing Order dispatch
    • Weighing & Dispensing
    • Labour allocation
    • CompuTec PDC (Plant Data Capture) for execution & labour time bookings from mobile devices
    • Build your own dashboards & analytics
    Quality Control
    • End-to-end quality control testing
    • Fully customizable testing rules and procedures
    • Test pools
    • Customizable test result management and system alerts
    • Delivery vehicle inspection
    • Integrated compliance management
    • Complaint management for returned and non-returned products
    Plant Maintenance
      • Support for breakdown, planned and preventative maintenance
      • Centrally managed maintenance for all assets
      • Multi-level Maintainable Item structure
      • Effective and physical meters and readings aggregation
      • Track progress of work via Tasks and Checklists
      • Mobile application for execution for maintenance engineers

    Advanced Scheduling using our dynamic Gantt chart and Resource Planning Board

    • easy-to-use drag and drop feature to simplify Project Management
    • ability to plan how to use your resources
    • monitor the relationships between all the operations across your organization

    Batch management and traceability

    • expanded batch details: creation and expiry dates, product characteristics, quality control data and more
    • track the entire lifecycle of every piece of inventory that enters your facility

    Batch management and traceability

    • expanded batch details: creation and expiry dates, product characteristics, quality control data and more
    • track the entire lifecycle of every piece of inventory that enters your facility

    Full quality control management

    • Quality management of materials and finished products based on defined models
    • Full process support along with label generation, data management and quality control test results

    See our other solutions